Production technology
How we create nutrition for your kids
Raw Materials
Special attention is paid to products with the «HALAL» status.
The strictest requirements in the halal system relate to meat:
● pork is strictly prohibited;
● the use of growth hormones, antibiotics, and feed with GMOs is forbidden;
● gentle methods of slaughtering animals that do not poison meat with adrenaline;
● complete exsanguination does not allow bacteria to multiply;
● some parts of the carcass can not be eaten.
All these factors lead to the fact that halal meat products are healthier and safer.
However, halal is not only the requirements for meat, but also other important features!
● it is forbidden to use pesticides and herbicides in the processing of fields and gardens;
● it is forbidden to use genetically modified organisms and raw materials containing GMOs;
● it is forbidden to use stale products;
● it is forbidden to use chemical preservatives, dyes, flavors, flavor enhancers.
When making Habibi puree, we strictly adhere to all these rules
● it is forbidden to use genetically modified organisms and raw materials containing GMOs;
● it is forbidden to use stale products;
● it is forbidden to use chemical preservatives, dyes, flavors, flavor enhancers.
When making Habibi puree, we strictly adhere to all these rules
Production
1
Entrance control
At this stage, all raw materials and materials that will be allowed into production are checked. The
laboratory of the plant conducts a study of raw materials for quality and safety indicators, compliance
with Halal requirements.
laboratory of the plant conducts a study of raw materials for quality and safety indicators, compliance
with Halal requirements.
2
Inspection and grinding of raw materials
The operator of the grinding shop conducts a total inspection of raw materials for the absence of foreign
inclusions. Further, with the help of industrial cutters, the raw materials are crushed to the state of
minced meat.
inclusions. Further, with the help of industrial cutters, the raw materials are crushed to the state of
minced meat.
3
Mixing
В купажной емкости происходит смешивание различных ингредиентов (наприIn the blending container, various ingredients are mixed (for example, already ground meat with oil and
water) and the mass is preheated
water) and the mass is preheated
4
Homogenization and dispersion
The homogenizer provides the lowest degree of mass grinding so that the product is comfortable for the
youngest children. The dispersant is used to create a homogeneous consistency
youngest children. The dispersant is used to create a homogeneous consistency
5
Pasteurization
The finished blended mass is pasteurized in containers with constant stirring. Next, the mass will be
delivered to the filling and capping line. Filtration is an important step before serving for bottling.
0.5mm filters ensure the safety of the product and will delay any foreign inclusions if they get with the
raw material.
delivered to the filling and capping line. Filtration is an important step before serving for bottling.
0.5mm filters ensure the safety of the product and will delay any foreign inclusions if they get with the
raw material.
6
Preparation of containers
Simultaneously with the technological process of preparing the blended mass, the cans are washed and
sterilized with steam. The purity of the container is an important production stage.
sterilized with steam. The purity of the container is an important production stage.
BOTTLING AND PACKAGING
On the filling line, a meeting of the finished blended mass and sterilized containers takes place.
Automatic filling lines dispense the product and fill the cans. Next, the cans are capped with a lid. To
produce baby food, a special lid with a "signal button" is used. Such a button will tell parents that puree
should not be given to a child if the product has been opened.
After capping, the product goes to sterilization – special types of heat treatment of canned food, which
ensure the microbiological safety of the product during its storage and consumption. It is sterilization
that allows for a long shelf life of the product without the addition of preservatives.
Automatic filling lines dispense the product and fill the cans. Next, the cans are capped with a lid. To
produce baby food, a special lid with a "signal button" is used. Such a button will tell parents that puree
should not be given to a child if the product has been opened.
After capping, the product goes to sterilization – special types of heat treatment of canned food, which
ensure the microbiological safety of the product during its storage and consumption. It is sterilization
that allows for a long shelf life of the product without the addition of preservatives.
After sterilization, an important step is a vacuum detector, 100% of cans pass through it. It automatically rejects non-sealed cans.
The products are covered with labels and packed. Then the ready-made purees arrive at the warehouse before shipment to the buyer.
A halal expert is present at all stages from the acceptance of raw materials to the transfer of finished products to the warehouse. It confirms compliance with Halal requirements at all technological stages and issues a certificate of conformity for each batch.
The products are covered with labels and packed. Then the ready-made purees arrive at the warehouse before shipment to the buyer.
A halal expert is present at all stages from the acceptance of raw materials to the transfer of finished products to the warehouse. It confirms compliance with Halal requirements at all technological stages and issues a certificate of conformity for each batch.
LABORATORY CONTROL
All ingredients used for production must undergo multi-stage laboratory control. Raw materials are
tested for physico-chemical and microbiological indicators, as well as safety indicators, including
nitrates, nitrites, radionuclides, pesticides, GMOs and others. Consumer packaging, in which the finished
product is packaged, is also subject to control for compliance with safety requirements.
In addition to the input control, the task of the laboratory is to monitor the product and the state of
production at each technological stage. This guarantees the quality and safety of Habibi products.
tested for physico-chemical and microbiological indicators, as well as safety indicators, including
nitrates, nitrites, radionuclides, pesticides, GMOs and others. Consumer packaging, in which the finished
product is packaged, is also subject to control for compliance with safety requirements.
In addition to the input control, the task of the laboratory is to monitor the product and the state of
production at each technological stage. This guarantees the quality and safety of Habibi products.
The most extensive research is carried out on ready-made purees. The laboratory checks the
microbiological purity of the product, its nutritional and energy value, and all safety indicators.
For the entire period while laboratory tests are underway (and some of them last up to 2 weeks), the product is in quarantine. And only after the conclusion of the laboratory on the quality and safety of purees can they be shipped for sale
microbiological purity of the product, its nutritional and energy value, and all safety indicators.
For the entire period while laboratory tests are underway (and some of them last up to 2 weeks), the product is in quarantine. And only after the conclusion of the laboratory on the quality and safety of purees can they be shipped for sale
Important! The laboratory also undergoes permanent certification, which is of a complex nature, including verification and evaluation of metrological support and the general level of work carried out by the laboratory, measuring instruments, considering their specifics
The products are also checked in external licensed laboratories in order to confirm the data of the internal laboratory.
It is this complex system that allows us to guarantee not only the quality but also the safety of the products produced.
It is this complex system that allows us to guarantee not only the quality but also the safety of the products produced.
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